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A team comprising Southwest Research Institute® (SwRI®), ITEA S.p.A., Jacobs, Electric Power Research Institute (EPRI), General Electric Global Research, and Peter Reineck Associates will design a transformational pressurized oxy-combustion facility. This project will provide preliminary, detailed design, specification, cost, and schedule metrics for a 10 MWe-scale combustion pilot plant to validate the performance of the Flameless Pressurized Oxy-combustion (FPO) technology for a broad range of coals on a large pilot scale (50 MWth). The project will bridge key technology gaps, and provide a clear understanding of scale-up rules required to engineer a commercial-scale, 500 MWe unit. The goal is to reach a Technology Readiness Level (TRL) of 7 with the 50 MWth pilot, which is a prototype that addresses scale-up issues prior to the commissioning of a commercial-scale demonstration plant. Key technologies that require demonstration at the 50-MWth scale are: the wet-grinding slurry feed, the combustor, the pressurized once-through steam generator (OTSG), the tempering mixer, and the turbo-expander. The planning of the 10 MWe plant will develop a roadmap to address these issues. The project will also provide a detailed Techno-Economic Assessment (TEA) report on the path to commercialization of the FPO technology.

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Block Diagram of the ITEA 5 MWth FPO Pilot Facility.
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Principal Investigator
Joshua Schmitt
Joshua.schmitt@swri.org
Project Benefits

The pilot plant will prove that the high firing temperature and pressure of the flameless combustor will enable the use of a wide range of high-to-low rank coals and lignite. The pilot plant will establish a pathway to commercialization for this transformative second-generation coal technology that will reduce the cost of electricity by 20 percent—compared to a reference coal-based power plant—with 90 percent carbon capture and storage. In addition, the commercialized FPO plant will be capable of compressing carbon dioxide (CO2) to 2,200 psig and meet the Mercury and Air Toxics Standards and New Source Performance Standard emission limits for particulate matter.

Project ID
FE0027771