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Arizona State University (ASU), in collaboration with the University of South Carolina (USC), will develop a high-temperature, high-pressure ceramic-carbonate dual-phase (CCDP) membrane reactor for water-gas-shift (WGS) reaction to produce a high concentration hydrogen (H2) stream with carbon dioxide (CO2) capture. The CCDP membrane is composed of a porous ceramic phase that serves as a support layer and a molten carbonate phase infiltrated into the support. The reactor is expected to produce separate CO2- and H2-rich streams with single-stage carbon monoxide conversion and CO2 recovery of 90 percent. Previous research at ASU and USC has shown successful fabrication and unique CO2 permeation/separation properties of CCDP membranes of different materials in disk and tubular geometries. During this project, the project team will design and fabricate CCDP membranes with improved CO2 permeance and mechanical strength for testing in a lab-scale reactor with simulated coal-derived syngas. The membrane reactor will be designed to operate at high temperature (700-900oC) and pressure (20-30 atm) and will be able to withstand impurities in the syngas, such as hydrogen sulfide. Experiments will be conducted to study high-pressure CO2 permeation and WGS reaction with CO2 capture and the results will be incorporated into a mathematical model. The experimental conditions of the system will then be optimized to produce high-purity CO2 and H2 streams with at least 99 percent and 90 percent purity, respectively. Process design and a techno-economic analysis will be completed for the CCDP membrane reactor incorporated in a full-scale integrated gasification combined cycle plant.

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Concept of ceramic-carbonate dual-phase (CCDP) membranes for CO2 separation
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Principal Investigator
Jerry Lin
jerry.lin@asu.edu
Project Benefits

ASU’s process uses a single-stage WGS reactor at high temperature, which simplifies the current two-stage commercial process and offers a kinetic advantage. The new process will produce high-purity H2 and CO2 without or with only minimum additional separation/purification efforts, resulting in energy cost savings. The CCDP membrane reactor for pre-combustion CO2 capture will make progress toward meeting overall fossil energy performance goals of CO2 capture with 95 percent CO2 purity at a cost of electricity 30 percent less than baseline capture approaches.

Project ID
FE0031634
Website
Arizona State University
https://www.asu.edu/