Small-scale (5 kW) SOFC development has been pushed forward in recent years by the DOE’s SECA (Solid-State Energy Conversion Alliance. This size of fuel cell is ideal for many remote power applications in Alaska, where communications, industrial controls (such as remote valves on oil pipelines), and remote residences all require power on the order of 1-5 kW. This market is currently being served by small diesel generators, but these devices are less efficient at this size and require frequent oil changes and other maintenance. Small SOFCs could find a significant niche market if they could operate on liquid fuels, be more efficient than existing devices, and require less frequent maintenance. Acumentrics has provided a pre-commercial fuel cell for this demonstration.
Results
The project has demonstrated a small-scale SOFC operating on diesel reformate in a laboratory environment for short periods of time. Work continues on developing the technology that will support a field demonstration.
Benefits
SOFCs have been demonstrated to be capable of generating electrical power at high efficiency at a level of about 5 kW when operated on natural gas. However, natural gas is not a readily available fuel in remote locations, where the need for reliable electrical power of this magnitude is very high. Developing the capability for operating fuel cells on liquid fuels (preferably diesel fuel) is critical to their application in these locations. A reliable diesel fuel powered SOFC is also of considerable interest to the military.
Summary
A 5-kW fuel cell was purchased from Acumentrics and successfully demonstrated, operating on low-sulfur diesel fuel and synthetic diesel fuel during March 2005. The fuel cell stack was rebuilt in 2006 and is currently operating on natural gas in an attempt to verify efficiency, stack degradation rates, and system reliability information. A sub-award to SOFCO remains unsigned due to a change in business ownership (SOFCO is now a division of Rolls Royce Fuel Systems (US) Inc.). Other sources of diesel reformers are currently being investigated. In March 2007 a unit from PCT was tested, which operated its fuel cell successfully for a few hours on diesel fuel.