Thermo-Catalytic Co-Production of Hydrogen and High-Value Carbon Products from Natural Gas Using Structured MaterialsEmail PagePrint Page

Project Information

Prime Performer:Susteon, Inc. (Cary, NC)Agreement Number:FE0032359
Project Duration:10/01/2023 - 03/31/2026Total Award Value:$1,875,000 
Technology Area:Hydrogen ProductionDOE Share:$1,500,000 
Key Technology:Performer Share:$375,000 

Project Description

The project objectives are to advance a novel thermocatalytic methane pyrolysis process that uses a structured catalyst, verify its performance from bench-scale testing to support scaleup, and develop a high-fidelity process design package to attract future private investment in a demonstration plant. The project team will focus on laboratory efforts to design, build, test, and verify all components of the methane pyrolysis apparatus. The system is to be functional up to 750 degrees C and is to have H2 production capacity of 1 Kg/day or greater. In addition to hydrogen production optimization, project activities include analysis and evaluation of the solid carbon by-product and process modeling to inform techno-economic and life cycle analysis of the pyrolysis method.

Project Benefits

This thermocatalytic methane pyrolysis system will play an important role by providing a feasible option for decarbonizing H2 production. This technology would help advance DOE’s mission of developing clean H2 production technology that can achieve <$1/kg H2 production using abundant domestic natural gas resources. Adoption of the technology could also benefit the nation by creating high paying engineering and manufacturing jobs in economically depressed communities in the United States.

Contact Information

Federal Project Manager:Frances Toro (frances.toro@netl.doe.gov)
Technology Manager:William Fincham (william.fincham@netl.doe.gov)
Principal Investigator:Andrew Tong (at@susteon.com)