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Available Technologies

Title Sort descending Date Posted Patent Information Opportunity
Improved Rare Earth Element Extraction Method from Coal Ash U.S. Patent Pending

This invention describes an improved method for extracting rare earth elements (REEs) from coal ash at ambient temperatures. This technology is available for licensing and/or further collaborative research from the U.S. Department of Energy’s National Energy Technology Laboratory.

Challenge
As China currently controls the supply and prices of almost all the world’s REEs, developing a domestic supply is critical for the continued manufacturing of technologies that support nearly all modern devices, including critical systems for energy and national defense. REE extraction efforts from domestic sources of coal and coal-related resources have emerged as a viable solution, but successful methods must be both cost-effective and environmentally friendly.

Current methods and technologies for REE extraction from ore and other sources can be hazardous and expensive to implement without harming the environment or workers. For example, common practices employ high temperatures and strong acids or bases. This technology seeks to overcome these and other issues with current REE extraction methods by turning to a material that is currently viewed as a waste – coal ash.

Laser Induced Breakdown Spectroscopy Probe for Simplified Light Collection and Laser Operation USPN 10,145,737

The U.S. Department of Energy’s National Energy Technology Laboratory (NETL) has developed a laser induced breakdown spectroscopy (LIBS) probe featuring simplified construction that minimizes the need for optical elements from the probes data collection path, reducing potential interference with the transmission of high quality spectra. By reducing the complexity and cost of the laser head, the invention maximizes the amount and quality of light returned for analysis and increases the usefulness of LIBS research.

Low-Cost Optical Sensor Array to Monitor Temperature and Dissolved Gases in Electrical Assets USPN 11,268,984

The invention is a new low-cost way to form an optical sensor array that monitors multiple parameters such as temperature and hydrogen in essential components of electrical transmission and distribution networks. It uses multi-wavelength interrogation combined with multiple sensor elements using a single optical fiber. This technology is available for licensing and/or further collaborative research from the U.S. Department of Energy’s National Energy Technology Laboratory.

Challenge

Power transformers are among the most essential components of electrical transmission and distribution networks. To avoid the substantial financial and social expenses caused by catastrophic failures, there is a growing need to develop low-cost and real-time analytical techniques and instruments to detect and diagnose fundamental changes in the operating characteristics of transformers. Key parameters, such as dissolved gases content and temperature, provide valuable information for assessing the condition of transformers. For example, dissolved gas analysis (DGA) identifies electrical or thermal faults in transformers. In addition, temperature information is vital because when the temperature in transformers exceeds 90o C, the aging rate of insulation and tensile strength grows, resulting in a dramatic deterioration of transformer life expectancy. It is therefore of significant value to monitor the temperature under various ambient and loading conditions to identify failures before they result in significant damages. 

Metal-Loaded Basic Immobilized Amine Sorbents for the Removal of Metal Contaminants from Wastewater U.S. Patent Pending

NETL's basic immobilized amine sorbents (BIAS) have previously been shown effective at removing heavy metals and radioactive ions from aqueous sources. Chelating the amines with metals such as iron or copper significantly increases the heavy metal capture affinity of the sorbents, up to 50% over the non-metal chelated amines. In this invention, the metal-chelated polyamine is chemically tethered to a solid silica support (SiO2) via a crosslinker. The sorbents resist leaching by H2O in an aqueous stream containing heavy oxyanion-based (and other) metals and demonstrate stability over a pH range of 5 - 14. Cationic heavy metals are captured by the amine functional groups (-NH2, -NH, -N) from the polymeric network while oxyanionic metal species bind readily to the metal loaded sites. This technology is available for licensing and/or further collaborative research from the U.S. Department of Energy's National Energy Technology Laboratory.

Capture of contaminants from water flowing through sorbent.
Capture of contaminants from water flowing through sorbent.

Challenge

Heavy metals are common in industrial wastewater streams such as those associated with flue gas desulfurization (FGD), acid mine drainage, hydraulic fracturing, and nuclear fission. As heavy metals pose health and environmental hazards, there is a critical need to remediate them, i.e., safely and efficiently remove them from the aqueous sources. The US Resource Conservation and Recovery Act (RCRA) gave the US Environmental Protection Agency the authority to establish and enforce regulatory policies and toxicity limits arsenic (As), cadmium (Cd), chromium (Cr), lead (Pb), mercury (Hg), selenium (Se), and other metals. Many of these metals present a distinct challenge for capture because they are most commonly present in the polyatomic oxy-anion form. Sources for most of these contaminant metals result from the treatment of fossil fuel-derived, post-combustion flue gas with aqueous-based technologies. The well-known and widespread contamination of RCRA metals in drinking water and other terrestrial water sources either through natural processes or resulting from human activity, demands remediation.

Method for Determining Solids Circulation Rate USPN 8,116,992

Research is currently active on the patented technology "Method for Determining Solids Circulation Rate." The technology is available for licensing and/or further collaborative research from the U.S. Department of Energy’s National Energy Technology Laboratory.

Method of Fabricating Low-Loss and Low-Noise Hollow Waveguides for Visible Wavelength Applications U.S. Patent Pending

The invention is method of fabricating a hollow glass waveguide (tube that transmits light) that exhibits low loss in the visible or short-wave spectral region and is optimized for Raman spectroscopy or visible laser beam delivery. Prior art hollow capillaries suffer high optical loss and poor visible transmission, but the NETL invention produces these high-quality capillaries via a specialized deposition system. This technology is available for licensing and/or further collaborative research from the U.S. Department of Energy’s National Energy Technology Laboratory.

Challenge
Currently, there are no high-quality commercially produced visible-wave hollow waveguides. Commercial vendors can produce reasonable IR hollow waveguides, but visible-range waveguides exhibit high losses and high optical noise. The patented NETL Raman Gas Analyzer requires visible-range hollow waveguides with small internal diameters (a few hundred microns) and low optical noise. No vendor could produce these waveguides, so NETL constructed this new system of waveguide fabrication. Other spectroscopic systems would benefit from better waveguides including absorption spectrometers, microscopes, sensors, etc.
 

Method to Generate Oxygen-Rich Gas from Air Using Water USPN 9,878,280

Research is active on the technology titled, "A Method of Generating O2-rich Gas from Air Using Water." This technology is available for licensing and/or further collaborative research from the U.S. Department of Energy’s National Energy Technology Laboratory.

Method to Improve Steel Creep Strength by Alloy Design and Heat Treatment USPN 9,181,597; USPN 9,556, 503

Research is active on the development and refinement of metallurgical processes for improving alloy performance under extreme operating conditions found in fossil energy power plants. These inventions are available for licensing and/or further collaborative research from the U.S. Department of Energy’s National Energy Technology Laboratory.

Microwave Active Metal Oxides for CO2 Dry Reforming of Methane U.S. Patent Pending

This patent-pending technology establishes a novel system and method for the microwave-assisted dry reforming of methane. The technology is available for licensing and/or further collaborative research from the U.S. Department of Energy’s National Energy Technology Laboratory.

Challenge

Traditional steam reforming of methane to produce hydrogen (H2), which is then reacted with carbon (CO) to produce methanol and other industrial commodity chemicals, is an extremely energy intensive process with large carbon footprint. For example, the steam reforming reaction produces 10 tons of carbon dioxide (CO2) for every ton of H2. Methane dry reforming uses an alternative reaction that uses CO2 as a soft oxidant to produce CO and H2 from methane, which can be further processed into methanol or hydrocarbons. Further, using CO2 to produce commodity chemicals, such as H2 and CO, can generate revenue to offset carbon capture costs, reduce the carbon footprint of fossil-fuel powered processes, and allow sustainable use of fossil fuel resources.

Traditional dry reforming techniques are extremely energy intensive and require very high temperatures (>800C) that make it unpractical economically compared with the lower-temperature, carbon-positive, methane steam reforming. Microwave-assisted catalysis has been demonstrated as an enabling technology to promote high temperature chemical processes. Unlike traditional thermal heating, microwaves can rapidly heat catalysts to extremely high temperatures without heating the entire reactor volume. This reduces heat management issues of conventional reactors and enables rapid heating/cooling cycles. Ultimately, this can allow reactors to utilize excess renewable energy on an intermittent basis (load follow) to promote traditionally challenging, thermally-driven reactions for on-demand chemical production.

Microwave absorption is a function of the electronic and magnetic properties of the material, and a properly designed catalyst may function as a both a microwave heater and a reactive surface for driving the desired reaction. Microwave absorption is extremely sensitive to the catalyst’s chemical state and electronic structure, and effective catalysts must maintain microwave activity across a wide range of temperatures in both oxidative and reductive environments.

 

Microwave Diagnostics and Passive Sensors for Pipeline, Well-Bore, and Boiler-Tube Monitoring USPN 11,113,594

The invention is a system and method for monitoring the interior of metallic tubular structures like pipelines, well-bores, and boiler-tubes using an integrated wireless system. The technology uses a combination of the pipe or tubular structure as a wave guide, integrated radio frequency (RF) patch antennas, integrated passive surface acoustic wave (SAW) sensors, and data analytic methodologies. The technology is available for licensing from the U.S. Department of Energy’s National Energy Technology Laboratory.

Challenge

Safety and longevity are major concerns in fossil fuel industries and other technologies that use long metallic tubular structures like gas pipelines, well-bores, and boilers. Real time monitoring of the tubular structures for multiple variables within them, including but not limited to corrosion, leaks, and mass flow, is crucial to ensure safety and cost-effective maintenance in timely manner. Conventional techniques for investigating the state-of-health and operational conditions of tubular structures use non-destructive acoustic-based techniques, which are limited by the ability to interpret the data because, as an indirect measurement, requires models to be made of the infrastructure under investigation.