Transmission, Distribution, & Refining
Delivery Reliability for Natural Gas - Inspection Technologies

DE-FC26-04NT42266

Goal:
The objective of this project is to develop, construct, integrate, and test/demonstrate an accurate and dependable in-line pipeline inspection tool for natural gas transmission and distribution pipelines (four to eight inches in diameter). The inspection tool will consist of an advanced sensor, based on eddy current technology, capable of detecting pipeline defects and a semi-autonomous robotic platform (for locomotion). The inspection tool will be capable of operating in variable pipe diameters and maneuvering through bends, tees, and pipeline valves.

Background:
Regulations put in place in late 2003 have encouraged the development of technologies for inspecting unpiggable pipelines. In addition to the development of sensing technologies, robots for moving sensors through unpiggable pipelines are also under development. Among possible sensor technologies for unpiggable pipelines, the Remote Field Eddy Current technique stands out as a very good candidate. Its chief advantage is that its components can be much smaller than the diameter of the pipeline. The Gas Technology Institute (GTI) for example has used a 2” exciter coil for 6” pipe and a 4” exciter coil for 12” pipe.

At low frequencies, tens to hundreds of hertz, electromagnetic waves will not propagate down the bore of the pipe because these frequencies are well below the cutoff for propagation, which is at several gigahertz. About two pipe diameters down the pipe, this direct signal has all but disappeared. However, low frequency electromagnetic fields can travel out of the pipe and then re-enter the pipe at this point. Because attenuation for this path is much less at two pipe diameters, these indirect or remote fields swamp the direct field. However, this is exactly what is needed. Any defect near the sensing coils will alter the propagation of the waves back into the pipe and hence generate a signal that differs from the defect-free signal by a calculable amount related to the defect severity. It is anticipated that the method will have accuracy comparable to MFL. Its chief disadvantages are high power consumption and slow inspection speeds ( ½ mph or less). 

Lab-scale Remote Field Eddy Current Sensor

Performers:
Gas Technology Institute
Pipeline Research Council International, Inc.
Operations Technology Development, Inc.

Location: 
Des Plaines, Illinois 60018

Potential Impact:
This inspection tool will provide a means of non-destructive pipeline examination (quantitative evaluation of pipe wall loss) and provide a technique for inspecting a large portion of the pipeline infrastructure that cannot be inspected with existing equipment. 

Schematic of Remote Field Eddy Sensor

Accomplishments:

  • Completed and submitted the project Research Management Plan
  • Completed and submitted the Technology Status Assessment
  • Completed an approved preliminary design for the remote field eddy current sensor.
  • Completed an approved final design for the remote field eddy current sensor.
  • Participated in the second pipeline inspection sensor demonstration at Battelle in January 2006.
  • Initiated fabrication of the prototype pipeline inspection sensor.

Current Status and Remaining Tasks:
This project has been completed. The final report is available under "Additional Information" below.

3D model of Johnny-Ten, shown extended and retracted

Project Start: September 30, 2004 
Project End Date: September 30, 2006

DOE Contribution: $818,000 
Performer Contribution: $692,085

Contact Information:
NETL – Richard Baker (richard.baker@netl.doe.gov or 304-285-4714
Gas Technology Institute (GTI) – Albert Teitsma (albert.teitsma@gastechnology.org, 847-768-0974)

Additional information:
Final Project Report [PDF-3.31MB] - October, 2006

Phase 1 Topical Report [PDF-3959KB] - October, 2005 - Gas Technology Institute

Project design review report [PDF-231KB] - July, 2005 - Gas Technology Institute

Semi-Annual Report [PDF-2621KB] Sept. 30, 2004 - March 31, 2005 - Gas Technology Institute

Status Assessment [PDF-378KB] - November, 2004 - Gas Technology Institute

Pertinent Publications:
“Remote Field Eddy Current Inspection for Unpiggable Pipelines”, Stephen F. Takach, Ph.D., Albert Teitsma, Ph.D., Julie Maupin, Paul Seger, Paul Shuttleworth, Proceedings of “Natural Gas Technologies 2005”, Orlando, FL, January 30 – February 2, 2005.

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