Gasification Research and Development

A wide range of research, development, and demonstration (RD&D) activities are being conducted to improve the fuel and product versatility, efficiency, and economics of gasification processes. Most of the research being done today focuses on coal gasification, however the potential for the gasification industry is much broader and so is the potential for gasification research.

Challenges 
For gasification to achieve widespread market penetration in the most significant markets including power generation, chemical processing, and gas and liquid fuel synthesis, technology improvements are required to reduce capital and operating costs relative to competing technologies. Global gasification RD&D seeks to reduce costs through several general objectives, including:

  • Improving gasifier efficiency and process control.
  • Improving process train reliability, reducing downtime and expenses from redundant process components.
  • Improving the flexibility of gasification processes to handle a wider variety of grades and types of feedstocks, including low rank coal.

Research leading to technological developments in the capture and storage of carbon dioxide (CO2), along with increasing regulatory limits on the release of CO2 could give gasification a competitive advantage in future markets. Gasification has a distinct economic advantage over competing technologies in capturing and storing CO2 from process streams.

The following pages highlight the major gasification RD&D programs taking place in the United States and around the world.

United States 
The DOE's Office of Fossil Energy, as part of their Advanced Energy Systems Program, runs the Gasification Systems Research and Development (R&D) Program. The strategic objective of the Advanced Energy Systems Program is to create public-private partnerships to provide technology to ensure continued electricity production from the extensive U.S. fossil fuel resource, including control technologies to permit reasonable-cost compliance with emerging regulations.

Having collaborated with industry to bring coal gasification to commercial-scale applications, the Gasification Systems Program is now shifting its focus to refining and expanding upon the gasification processes already developed to bring the technology to its potential as a near-zero emission clean coal technology. The Gasification Systems R&D Program, managed by NETL, is comprised of three subdivisions:

  • Gasifier Optimization - This area focuses on the development of technologies and models to improve the performance of advanced gasifiers, including high-pressure coal-feed pumps; low-rank coal utilization; new process instrumentation; improved reliability, availability, and maintainability; and advanced materials.
  • Cleaning and Conditioning - This program element focuses on the development of high-efficiency processes that operate at moderate to high temperatures and provide multi-contaminant control to extremely low levels.
  • Gas Separation - This area focuses on the development of systems to reduce the parasitic energy penalty associated with gas separation technologies.

Gasification R&D Areas and Major Technology Issues

In addition, DOE supports hydrogen (H2) processing research, including gasification, in the Hydrogen from Coal Program. This program's goals complement the Gasification Systems Program and address development in areas including:

  • Advanced water-gas shift reactors to produce more H2 from synthesis gas (syngas) at lower cost.
  • Advanced cleaning of raw syngas including technologies that utilize fewer steps to separate carbon dioxide, hydrogen sulfide, and other impurities from hydrogen.
  • Advanced technology for oxygen separation from air.
  • Advancements in CO2 capture and sequestration technology.

Research on biomass gasification is being done by DOE's Office of Energy Efficiency and Renewable Energy (EERE). EERE's Biomass Program is working to improve gasification processes using agricultural products or useful wastes, wood and other forest products as feedstock. Goals of the Biomass Program are to promote the use of diverse, domestic and sustainable energy resources and to reduce carbon emissions from energy production and consumption. In particular, the program's focus in gasification is on improving the gasification processes for producing syngas from agricultural residues (corn stover and wheat straw) and energy crops (hybrid poplar and switchgrass) for the eventual production of ethanol.

Gasification R&D Around the World
  Australia
The Commonwealth Scientific and Industrial Research Organization (CSIRO), Australia's primary publicly funded research organization, is collaborating with the Cooperative Research Centre for Coal in Sustainable Development (CCSD), to operate an advanced coal gasification research facility. CSIRO has also established partnerships with other public entities and industry participants to tackle several gasification issues including researching technologies to measure coal conversion reaction processes, advancing coal and char reactivity knowledge, examining coal slag flow in gasifiers, and studying the water-gas-shift reaction in syngas processing.
  Canada
The CANMET Energy Technology Centre-Ottawa (CETC-O), a R&D arm of Natural Resources Canada, represents Canada's primary gasification R&D facility. CETC-O's research involves developing gasification, syngas treating, and H2 production technologies.
  China
The Thermal Power Research Institute is a Chinese research organization devoted mainly to researching technologies and equipment of fossil-fired power plants, including gasification development.
  Germany
The Federal Ministry of Economics and Labor (BMWi) in Germany initiated a R&D program calledCOORETEC (CO2 reduction technologies) leading to a wide variety of research projects in gasification with the goal of realizing zero-emission power plants.
  India
The Indian Ministry of Power operates the Central Power Research Institute (CPRI), which engages in fossil fuel gasification research. The Ministry of New and Renewable Energy performs biomass gasification research for developing rural power generation.
  Japan
In Japan, the New Energy and Industrial Technology Development Organization (NEDO) is coordinating theMulti-purpose Coal Gasification Technology Development (EAGLE).This program is aimed at developing the most advanced oxygen-blown, single-chamber, dual stage, spiral-flow gasifier that can efficiently produce syngas.
  South Africa
Development of fluidized-bed gasification technology at the Council for Scientific and Industrial Research (CSIR) in South Africa has been supported by the recently-formed South African National Energy Development Institute (SANEDI).
  United Kingdom
The Department for Business Innovation & Skills (BIS), in the U.K. is working with the Engineering and Physical Sciences Research Council (EPSRC), the British Coal Utilisation Research Association (BCURA), industry, and international partnerships to advance gasification technology.
  Other Countries
Other countries are also involved in gasification R&D to varying degrees.The links subsection offers other resources on the world of gasification research.
   

 

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